Manufacturing businesses require machines for production. However, they can be expensive, and a recent report suggests that a quarter of UK manufacturers intend to increase pricing due to the rising cost of inputs. One way to manage costs is to prevent equipment failure, leading to reduced repair bills and eliminating the need for potentially costly replacement. If you want to get the most out of your investment and ensure your machines are in good condition, below are four ways to extend their lifetime.
1. Introduce a preventative maintenance program
If you want your machines to go the distance, you have to take good care of them. For instance, besides the oil change here and there, you need a full-on preventative maintenance program. That means rebuilding components, keeping tabs on electronic data, and giving everything a thorough once-over. Treating your equipment right pays off significantly, as you’ll dodge unexpected breakdowns and keep your gear running smoothly for a long time. You may even get some extra cash when you want to sell it.
2. Worksite environment factors
The environment in which you keep your machines can also make all the difference in how long they last. So, it is best to steer clear of using your machines in extreme weather whenever you can. But if you have to brave the elements, ensure you give your machines some extra care to fend off any weather-related glitches. You may also invest in energy-efficient equipment, such as industrial heat pumps, to keep heat or cool your factory and help ensure it’s conducive enough for all your machines.
3. Appreciate the value of well-trained operators
Human error has been known to be the leading cause of equipment breakdown in most facilities. Your machine operators might not always get the credit they deserve, but they’re worth their weight in gold. A well-trained operator isn’t just handy for spotting trouble before it becomes a big headache; they are experts at giving your machines the best treatment. With the right training, your machine operators can even handle the day-to-day maintenance, saving you some good money on repair bills. They can be particularly useful for keeping things functioning for years to come. So, consider making operator training a part of your maintenance routine.
4. Design and stick to maintenance schedules
As mentioned earlier, maintenance is crucial to ensure machines last a lifetime. However, once you’ve got a handle on what needs to be done, it’s time to be organized about it. Put everything in writing and into a schedule you can actually stick to. You may even break it down into bite-sized chunks, like tasks you need to do daily, monthly, and yearly. Also, take the time to do your homework instead of guessing. That is because some machines might look similar but require unique treatments. Please find out how long your machine is meant to last and when it’s time to give it a little care, as recommended by the manufacturer. Speak to a seasoned technician if you’re feeling lost, and they’ll assist you in designing an efficient maintenance schedule.